Proportional speed floating controller



Nov. 22, 1955 P. HIGGINS, JR., ET AL 2,724,398

PROPORTIONAL SPEED FLOATING CONTROLLER Filed March 14, 1950 5 Sheets-Sheet l ATTORNEY R R E S K m M N W v M G on E 8 WHH v I N k m m E P I -1 I EM I I .r 3 1 I o I 1 H L, MI .f w M SP 3 ml 5 New F 9 1, W 5 8 2 mm mm mu 3 @m 3 7 1| 1 n L V Nb /J Q L L 8 o 3 P ON 1 m o m Nov- 2 1955 s. P. HIGGINS, JR, ET AL 2,724,398

PROPORTIONAL SPEED FLOATING CONTROLLER Filed March 14, 1950 3 Sheets-Sheet 2 ZIZ) F|G.2 w I 20s F 30s V I 206 2o7 4 20B S 202 Q fZlS 301 zos JNVENTOR. STEPHEN P. HIGGINS JR. PEMBERTON H.DRINKER ATTORNEY.

Nov. 22, 1955 s. P. HIGGINS, JR, ET AL 2,724,398

PROFORTIONAL SPEED FLOATING CONTROLLER Filed March 14, 1950 3 Sheets-Sheet 3 FIG. 4

INVENTOR.

HIGGINS JR.

STEPHEN P. PEMBERTON H. DRINKER MM/aw ATTORNEY.

2,724,398 Patented Nov. 22, 1955 PROPORTIONAL SPEED FLOATING CONTROLLER Stephen P. Higgins, Jr., Philadelphia, and Pemberton H.

Drinker, Strafford, Pa., assignors to Minneapolis-Honeywell Regulator Company, Minneapolis, Minn., a corporation of Delaware Application March 14, 1950, Serial No. 149,618

9 Claims. (Cl. 137-84) A general object of this invention is to provide a controller which is operative to establish a fluid output pressure varying in accordance with the time integral of the difference or deviation between the instantaneous value of a variable under control and a value, commonly referred to as the set point, at which it is desired to maintain the controlled variable. A controllerof this type operates with proportionabspeed floating action which may be defined as that mode of operation involving a continuous linear relation between deviation of the controlled variable from the set-point and rate of motion of the final control element.

Another object of this invention is to provide a unit formed of selectively attachable and detachable separate sections one or more of which may be used individually for the purpose for whichit is designed or all used together to form the controller of this invention.

Another object ofthis invention is to provide a pneumatic controller including suitable adjustmentsfor adapting it to control fluid motors of difterent capacities. To

this end, there is provided a first pilot valve or relay which tive, without affecting the calibration of the controller, to

effect control of different volumes connected to the output of the second pilot valve or relay.

A more specific object is to provide an air-operated controller comprising first and second oppositely acting expansible chambers; a first pilot valve or relay having a third expansible chamber and actuated by any difference between the pressure applied to said first chamber and the pressure applied to the second chamber; a capillary restriction providing an outlet passage from the third expansible chamber; a fourth expansible chamber con nected to the outlet of said capillary restriction and acting on said first pilot valve or relay oppositely to said third expansible chamber; a second pilot or relay actuated by the output pressure from said capillary restriction; and an air-operated motor responsive to the output pressure of said second pilot or relay and governing the final control element.

An additional object of this invention is the provision of a pilot valve or relay having inlet and outlet valves, each comprising stationary and movable valve, parts, and a valve-actuating'member, comprising a rod movable in response to variations in the measured variable, and a beam pivotally mounted on said rod and carrying the movable parts of the valves on it so that any looseness in functioning position of the pilot valve or relay.

An added object of this invention is the provision of a pilot valve or relay of novel and improved construction United States Patent Ofitice I weight, position, etc.

in which the valve-actuating element is biased to valve closing position by a spring which is fastened, at one end, to the valve-actuating member and, at its other end, to a moveable valve element or to a member for actuating a movable valve element. This is in contrast to the devices now in use, in which the flapper or valve actuating memher is biased to closed position by a spring which abuts, at one end, on the flapper, and, at the other end, against a stationary stop.

A still further object of this invention is to provide an air controller separated into chambers by a diaphragm of novel construction. This diaphragm consists of a metal body, a fabric disc mounted on said body, and a layer of rubber-like material such as Neoprene" surrounding and enveloping both inserts and provided at its edge or rim with a ring-shaped flange or bead of circular, radial cross section.

The various features of novelty which characterize this invention are pointed out with particularity in the claims annexed to and forming a part of this specification. For a better understanding of the invention, however, its advantages and specific objects obtained with its use, refer ence should be had to the accompanying drawings and descriptive matter in which is illustrated and described a preferred embodiment of the invention.

Of the drawings: t Figure 1 is a schematic diagram with the pilot or relay valves and the diaphragms and operating chambers for said valves shown in longitudinal cross section.

Figure 2 is a diametral cross section showing a combined diaphragm and gasket and the pins and sockets by which the sections comprising the main unit are attached together.

Figure 3 is a perspective view showing a. face elevation of a centering ring.

Figure 4 is a side elevation with the parts separated and cut away in longitudinal cross section.

Figures 5, 6, 7, and 8 are diagrams impartial cross section showing modifications.

Fig. 1 shows that thecontroller of this invention includes a 'manually-operated, air-powered transmitter adapted to set up an air pressure proportional to the desired set point of the controller. This transmitter comprises a manually-operable knob or handle 1 which forms one input to a differential, generally indicated at 2. The output of differential 2 controls the position of flapper 3 cooperating with nozzle 4. Nozzle 4 is supplied with air from a source 5 of compressed air by means of a restriction 6. Nozzle 4 also communicates with a bellows motor 7 which has a mechanical connection 8 with a T-shaped, hollow exhaust valve 9 hearing, at its lower end, on a second flapper 10 which also cooperates with a main inlet nozzle 11. The output of this pilot or relay valve passes through pipe 12 to the main unit, generally indicated at 13. Pipe 12 also has a branch 14 which feeds back to a second bellows motor 15 forming the second input to differential 2 to reset flapper 3 in accordance with the output pressure in pipe 12.

The controller of this invention also includes an automatically actuated, air-powered transmitter operated from a measuring instrument 16 responsive to the controlled variable or quantity or condition which is being measured and controlled. Examples of such a, controlled variable are temperature, pressure, flow, specific gravity, density, strain, chemicalconcentration, humidity,

one input to 'a differentiaL- generally indicated at 17. The output of differential 17 controls the position of a flapper 18 cooperatingwith a nozzle 19'which is-'sup-'.

plied with air from a source 20 of compressed air Measuring instrument 16 forms The main unit 13 comprises a hollow casing whose sides are made up, of a number of cylindrical rings sealed together by ring-shaped gaskets forming the rims of disk-shaped diaphragms. The ends of this casing are formed of solid, disc-shaped caps. The rings and the caps. are held together by a number of screws extending parallel tothe. longer axis of the hollow, generally cylindrical, casing. The heads of three of these screws are shown at 3.0 at three of the corners of the casing. The main unit 13 is made up of three separate, readily attachable and detachable sections. The left hand section, comprising all the parts. to the left of diaphragm 36, is the first pilot valve or relay section. The middle section, comprising all the parts between the diaphragms 3.6 and 62, is the ditferential-air-pressure-operated motor. The right hand section, comprising all the parts to the right of diaphragm 62, is the second pilot valve or relay section. The differential motor and the first relay are connected to a first valve-actuating rod which is formed of a number of individual parts. The second relay has a second valve-actuating rod located centrally in it.

The output pressure of the manually operated transmittcr is fed through pipe 12 to a second chamber 31 in unit 13. One wall of chamber 31 is formed by the large combined diaphragm and gasket 32 and the other wall of chamber 31 is formed by the small gasket and diaphragm 33. On the opposite side of gasket 32 is a sealing chamber 34 open to the atmosphere through an exhaust port 35 and having its opposite wall formed by gasket 36. 2

Chamber 37 has one end wall formed by gasket 36, its side walls formed by ring-shaped portions of the easing, and. its other end wall formed by an end cap 33.

valye-actuating rod on which diaphragms 32, 33 and 36 are also mounted. The left hand end of section 44 is supported in afiexible supporting ring 45 which is shown in greater detail in Fig. 3. Onthe opposite end of beam 42. is mounted a. second ball valve 49 which cooperates with an outlet valve seat 50. communicating with the I atmosphere through a vent passage 51. A spring 49A is secured at; one end. to beam 42 and at its opposite end ,to a disc 44A attached to section 44. Spring 49A biases ballvalves 4'1 and 49 against their respective valve seats 40. andSO. Sincespring 49A is biased between two parts of :the mcv.able, valveractuating rod instead. of being attached at one end to a stationary member, spring 49A prevents, undesired violent, high-frequency, undamped oscillation of the ball valves. This oscillation is known as chattering and is particularly undesirable in control-valves.

Fig. 1 shows combined diaphragm and gasket 36 which is typical of all the combined diaphragms and gaskets. Gasket 36 comprises. a central, metal body 200. having in. one side a smooth bored opening 201 and, projecting. from the, opposite face, a screw threaded stem 202. A

perforated; disc of fabric 203 is slid over the central body.

Disc 203 isenveloped on, both faces with a coating'ofa rubber-like. material, such as Neoprene. This coatinghas. web portion 204 surrounding the rim of the fabric disc 203. At the outer edge or rim of the portion 204 is a ring 205 of circular shape in radial cross section. Ring 205 is adapted to be received in suitable openings in the casing rings so as to form a seal or gasket between adjacent rings.

Fig. 2 shows a preferred form of gasket 36. in this form, the body 200 has an opening 201 of smooth bore in one face and a projection 202 extending out of the opposite face and having screw, threads on its outer surface. Slid over the outer surface of body 260 are metal rings 206 and 207. Ring 206 is held in position on body 200 by a flange or shoulder 208 While ring 207 is held in position on body 200 by staking, as indicated at 269. A centrally perforated disc of fabric 203 is mounted on the body 200 between the rings 206 and 207. Over the outer surface of the body 200, the rings 206 and 207, and the fabric disc 203 are layers of rubber-like material such as Neoprene. These layers are indicated at 210 and 211. At the outer edge or rim of the combined diaphragm and. gasket, layers 210 and 211 are enlarged so that, together with the enclosed portion of fabric disc 203, there \is formed, at the outer edge of the combined diaphragm and gasket, a ring 205 of circular shape in radial cross section. This ring 205 forms a seal or gasket when it is lodged in suitable slots in the rings 212 and 213 which form part of the casing 13.

Fig. 2 also shows how parts are combined to form the first, centrally located, valve-actuating rod while, at the same time, the first relay section and the differentialpressure-operated motor section are readily attachable or detachable. This readily attachable and detachable connection is formed by a pin 215 which has a fluted surface 216 of suitable diameter to be received in opening 201 with a force or driving fit so that pin 215 is firmly secured to body 200. Diaphragm 32 has a body 390. provided with a smooth bore 301 in it. Bore 301 is of suitable diameter to receive the right hand end of pin 2:5 so that pin 215 is secured to body 300 with a sliding, readily attachable and detachable fit. Diaphragms 32 and 36 have their rims formed into ring-shaped gaskets 305 and 205, respectively. These ring shaped gaskets are received in suitable openings in the ends of rings 212, 213 and 214. which form part of the casing of unit 13. Thus the combined d'iaphragms and gaskets seal the rings of the casing of unit 1.3 and provide air-tight chambers or com partments within the casing.

In Fig. 2, the ends of the bolts 30 opposite to the headed ends, which are seen in Fig. 1, appear. The inner ends of the bolts 30 are screw threaded. and engage with screw threads in holes in ring 213, for example. Thus the bolts 30 connect the various sections which make up the unit 13 and secure the sections together to make up the composite unit.

Fig. 3 shows a. centering ring. Ring 55 has a central perforation 46 through it around which are a pair of arcuate inner slots 47 which. extend around. the central opening 46 for the greater portion of a circle but which are separated. at their ends by solid portions. Opposite these portions are a pair of outer slots 48which also extend around the central opening 46 for the greater portion of a circle but which are separated at their ends by solid portions at right angles to the solid portions separating slots 47. Thus the central portion has a limited movement out of the plane of the disc shaped centering ring moving about these solid portions with amotion similar to the motion of a gimbal about its axes spaced at 90. The capillaryv restriction, across which an air pressure responsive to the deviation is applied, is formed in end,

cap 38. This capillary restriction comprises passage :32. which leads to a chamber in which is mounted a screw 53. A sealing bellows54 surrounds a portion of its outer surface. Screw 53 is rotatably mountedin cap 38 by means of a. perforated bushing 53A, and has a headfifi' of non-circular shape, for receiving a wrench, or is provided with agroove in it, for a. screw driver. An indicator 56 is secured to screw 53 and serves to indicate theposition of screw 53 by cooperation with a window or other index in or on a guard or shield 57, which is fixed to cap 38. From one end of bellows 54 there projects a needle 58 which cooperates with the walls of passage 59 to form a tubular passageway of exceedingly small capillary dimensions therebetween. The length of this capillary passageway is adjusted by turning the screw 53.

An outlet passage 60 leads from passage 59 to a divided chamber 61 one wall of which is formed by a large combined diaphragm and gasket 62. The opposite side of diaphragm 62 forms one wall of a sealing chamber which communicates with the atmosphere through a vent 64. Theopposite wall of this chamber is formed by diaphragm 65. That portion of outlet passage 60 which passes through the rings forming part of the casing of unit 13 is sealed by a long tube 60A of suitable material, such as stainless steel. 6 The tube 60A is sealed near its ends by O- rings 60B.

The air pressure, which represents the instantaneous value of the controlled variable as sensed by the measuring instrument 16, is fed through pipe 27 to chamber 66, one end wall of which is formed by the large diaphragm 65 while the other end wall is formed by the smaller diaphragm 67. A central section 68, which forms part of the first centrally located, beam-actuating rod, is slidably supported in a second centering ring 69 identical with centering ring 45 shown in Fig. 3.

, Diaphragms 33 and 67 form the end walls of a chamber 70 which communicates with the atmosphere through vent 71.

The opposite end wall of chamber 61 is formed by diaphragm 72 which is secured on the central section 73 forming part of a second, centrally located, beam-operating rod. The first, centrally located, beam-operating rod is supported in centering rings 45 and 69 and carries on it diaphragms 36, 32, 33, 67, 65, and 62. The second, centrally located, beam-operating rod is supported in centering ring 89 and carries on it diaphragms 72 and 74. Opposite diaphragm 72 is a diaphragm 74 which forms the other end wall of a chamber 75 which is connected to atmosphere by vent 76A. Diaphragms 72 and 74 thus form a relay or pilot having a one-to-one ratio. The purpose of this pilot or relay is to seal the airin chamber 76 from air which actuates or drives diaphragm 72 after passing through the capillary restriction 59.

Chamber 76 contains a second pilot or relay valve to which air is supplied from source 20 of compressed air to aninlet or supply pipe 77 which communicates at its inner end with an inlet valve seat 78 with which cooperates a ball valve 79 pivotally mounted on one end of a beam 80. Beam 80 is pivoted at 81 to a central section 82 which forms part of the second, beam operating rod. The opposite end of. beam 80 has pivotally mounted on it a ball valve 83 which cooperates with an outlet valve seat84 communicating with an outlet pasage 85 leading to atmosphere. Spring 86 is secured at one end to beam 80 and is fastened at its other end to a disc 87 fastened to section 88 of the second, centrally located, beam-actuat ing rod. Spring 86 therefore biases ball valves 79 and 83 against their respective valve seats 78 and 84. The right hand end of section 88 is carried by a centering ring 89 identical with the ring 45 disclosed in Fig. 3. The righthand end of chamber 76 is formed by a solid cap 90. From the chamber 76 outlet pipe 91 leads air to the airoperated, diaphragm motor 92 which actuates the final control valve 93.

Operation The operation of the controller of this invention is as follows. Handle 1 is operated manually so that the output air pressure in pipe 12 and chamber 31 acts on diaphragm 32 and the first, central rod with a pressure which represents a desired value of the controlled variable being measured by measuring instrument 16. This value is the datum or base from which the deviation or variation of the controlled variable is measured. The air pressure which is set up in the outlet pipe 27 is proportional to the instantaneous value of the controlled variable as sensed by measuring instrument 16. It will be seen that the controlled-variable pressure in chamber 66 acts on the first, beam-actuating rod on the opposite direction to the set point pressure in chamber 31. Assuming the process to be in balance. and the controlled variable and, consequently, the controlled-variable air pressure in chamber 66 to be at the set point, when the measuring instrument 16 senses a change in the controlled variable from that value, to which the controller is set by manually-adjustable knob 1, the difference between resulting change in air pressure in chamber 66 and the set-point pressure in chamber 31 causes a movement of the first rod in one direction or the other and a consequent opening of inlet valve 40-41 or outlet valve 49-50. This causes the inlet or exhaust of air from chamber 37 and varies the pressure in chamber 37 in the direction or sense opposite to the variation in controlled-variable pressure in chamber 66. Diaphragm 36 acts on the first rod in the same direction as diaphragm 65, but since the change in pressure in chamber 37 is opposite to the change in pressure in chamber 66, the second movement of the first rod is a reverse or followup movement, opposite in direction to its initial movement in response to the change in the controlled-variable pressure. This follow-up movement closes that one of valves lib-41 and 49-50 which is opened. The change in air pressure in chamber 37 passes through conduit 52, capillary restriction 59, and conduit 60 to the divided chamber 61. Since the capillary restriction causes the flow through it to be proportional to the pressure drop across it, the rate of air flow through capillary 59 is proportional to the deviation and the rate of change of air pressure in the left hand part of chamber 61 and applied to diaphragm 62 is proportional to the deviation. The pressure applied to diaphragm 62 opposes the pressure applied to diaphragm 36. Therefore the third movement of the first rod is in the same direction as the initial movement in response to the change in the controlledvariable pressure. This third movement causes the same opening of inlet valve 40-41 or outlet valve 4950 as was caused by the initial movement of the valve-actuating rod. A large number of cycles of these first, second, and third moves occurs and is not reversed or corrected until a sufiicient variation in the process under control has occurred, which variation afiects the measuring instrument 16 in the reverse direction or sense to the original change sensed by the measuring instrument 16. The air pressure in chamber 61 is applied to diaphragm 72 and consequently to the second, central rod. Diaphragms 72 and 74 simply form a pilot or relay having a one-to-one ratio. The purpose of these diaphragms is to seal the air in chamber 76 from the air in the divided chamber 61. This permits the volume of air in chamber 76 to be fixed and allows calibration of the capillary restriction 59 for any volume of the air-operated motor 92 which governs the final control valve 93. A change in pressure in chamber 61, as applied to diaphragm 72, moves the second, central rod and opens the inlet valve 7879 or the outlet valve 83-464, whichever is appropriate, to correct the change in the process variable as originally sensed by the measuring element 16. The socontrolled air in chamber 76 passes through pipe 91 to the air-operated, diaphragm motor 92 which actuates the final control valve 93. Final control valve 93 is illustrated as being a typical final control element which directly changes the value of the manipulated variable or that quantity or condition which is varied by the automatic controller so as to aifect the value of the controlled variable. Other types of final control element can be used.

Figs. 5, 6, 7, and 8 show other modifications of the flapper or similar movable valv'e element.

bias provided between the valve operating member which actuates the valve flapper or pivoted beam and the valve flapper or other movable valve element actuated by said member.

Fig. shows a pilot valve or relay similar to the first pilot valve or relay shown in Fig. 1 and consisting of elements 36-52. This pilot valve or relay comprises an inlet 500 for air or other operating fluid which communicates through restriction 501 with a pipe 502 having its outlet end formed by a nozzle 503 controlled by 21 Pipe 502 also communicates with the interior of a housing 504 in which is located a bellows 505 which has a mechanical connection 506 with a 'T-shaped, perforated, exhaust valve 507. Exhaust valve 507 is sealed, by means of a bellows 508, to a casing '509 in which is mounted a flapper 5130 cooperating with the inlet end of exhaust nozzle 507 and with the inlet end of inlet nozzle 511.

Flapper510 is pivoted against the ends of inlet nozzle 511 and of exhaust nozzle 507, in normal position, by means of spring 512 which is pivoted, at one end, to flapper 510 and, at its opposite end, to exhaust nozzle 507 or to a projection 513 extending therefrom. Thus spring 5 12 acts in the same Way as does spring 49A of Fig. 1 to prevent chattering of flapper 510 with respect to nozzles 507 and 511. The controlled air pressure is led from the casing 509 through a port or conduit 599.

Fig. 6 shows a modified form of pilot or relay in which a pair of flappers are employed. In this modification, air enters through an inlet port 6&0 communicating with an inlet nozzle 611 controlled by a flapper 610. Flapper 610 is located in chamber 614 forming the central part of a casing 609. The end walls of chamber 614 are formed by a flexible bellows 615 and 616, respectively. Bellows 615 and 616 carry, at their movable portion, an actuating rod 617 having pins 618 and 619 secured to it. Exhaust nozzle 697 cooperates with a second flapper 610A. Control air, for example, may be admitted to chamber 627' to the left of diaphragm 615 while set point air can be fed to chamber 628 to the right of diaphragm 616. Springs 612 and 612A are each pivoted at one end to flapper 610 or 610A and at the opposite end to an attachment 613 secured to operating rod 617.

Upon a deviation of the pressure of the variable-controlled air in chamber 627 from the pressure manually selected forthe set'point air in chamber 628, diaphragms 6:15 and (:16 cause rod 617 to move in one direction or the other so that pin 618 or 619 moves flapper 610 or 6153A away from inlet port 611 or exhaust port 607 and thereby varies the controlled air pressure within chamher 614-. This controlled air pressure is led off through a port or conduit 699.

Fig. 7 is a modification very similar to Fig. 6. Air passes from inlet 700 to an air inlet port 711 controlled by a ball 'or similar valve 750. Likewise, exhaust port 707 has its inlet controlled by a ball or like valve 751. Valves 750 and 751 may be spring biased to open position or may be mounted on valve actuating'beam'7'10. Valve actuating rod 717 may be movedmanually or by means of any convenient motor, such as an air-operated, diaphragm mo-tor. Valve actuating beam 710 is pivoted on rod 717 at 752. Spring 712 is secured at one end to beam 710 and at its other end to rod '717 and stresses valves 75% and 751 to closedpositions.

Assume that rod 717 is moved to the right in Fig. 7. Pivot 752 and spring 712 causes beam 710 to #pivot 'on valve 751, which remains closed, while valve 750 opens inlet port 711. if rod '717 is moved to the left in Fig. 7,

7 spring 712 and pivot 752 cause beam 710 to pivot around valve 75%, which remains closed, while valve .751 opens the inlet to exhaust port 7617.

Fig. 8 shows a manually operated pressure regulator. Air enters through inlet 800 to chamber 809A in casing 369. A valve seat 811 forms a passage betweenchambers 869A and 80913. The controlled air passes-fromchamber 8. 809B through controlled air outlet 899. Manually operable handle 805 varies the pressure in a spring 806 which bears at its lower end against a perforated outlet port 807 mounted in a diaphragm 808 which forms a flexible wall of chamber 809B. A valve 813 has at its lower end a valve face 813A which cooperates with inlet port 8 11 and at its upper end a flat valve face 813B which cooperates with the lower or inner end of the perforation in exhaust port 807 and normally closes it. A tension spring 812 normally holds valve face 813 against the lower or inlet end of outlet port 807 thereby closing it. These valves are shown in the drawings in open position for purposes of clarity.

While in accordance with the provisions of the statutes, we have illustrated and described the best form of the invention now known to us, it will be apparent to those skilled in the art that changes may be made in the form of the apparatus disclosed without departing from the spirit of the invention as set forth in the appended claims, and that in some cases certain features of the invention may sometimes be used to advantage without a corresponding use of other features.

Having now described our invention what we claim as new and desire to secure by Letters Patent is as follows:

1. An air-operated controller having an air-operated motor movable in response to the difference between an air pressure proportional to the set point of the controller and an air pressure proportional to the instantaneous value of the controlled variable, an air-controlling relay operated by said motor to vary an air-pressure in response to said difference, an element having a capillary restriction through it communicating at its inlet end with the air pressure set up by said relay, 2. motor-actuating elementresponsive to the pressure of the air which has flowed through said restriction, said element actuating said relay in the same direction to that in which it actuated in response to the deviation, and means 'for actuating a final control element in response to the 'air which has flowed through said restriction.

2. In a proportional-speed floating air-operated 'controller, a manually controlled air-transmitting unit arranged to setup set point air pressure proportional 'to the set point of the controller, an air-operated transmitter adapted to set up a variable air pressure in response to the deviation of the controlled variable from said set point, an air-operated motor movable in response to the difference between said set'point air pressure and said variable air pressure, an air-controlling relay operated by said motor so as to maintain an air pressure in response to the deviation, an element having a capillary restriction through it communicating at its inlet with the pressure set up by said relay, a motor element connected to and actuated by the air-pressure which has flowed through said capillary restriction, said motor element actuating said relay in the same direction as that inwhich it'was actuated in response to the deviation, and an airconducting conduit for applying air pressure proportional to'thatwhich has flowed through said capillary'restriction to a final control element.

3. In a proportional-speed floating pneumatic controller, an air-operated motor-and-relay unit including, a casing formed of a plurality of rings, diaphragms separating the chambers formed by said rings 'into separate compartments, and solid caps forming the end "walls of said casing, a central valve-actuating rod in said casing, an inlet valve and an outlet valve actuated by said rod, a third compartment having an air inlet formed by said inlet valve and an air outlet formed by said outlet valve, a second compartment adapted to receive an air-pressure proportional .to :the set ,point of the controller .for actuating :said .rod in one direction or the other, a :first roompartment :adapted :to receive a pressure responsive no the deviation 'of the controlled variable :from the set point and adapted to actuate said rod in the :opp'osite adirection to 'thatin which it'is actuate'd in response to the eetpoint second air-conducting conduit, an inlet valve and an outlet valve forsupplying or venting air to or from said second conduit, and a second valve-actuating rod moved in response to the air which has passed through said capillary conduit so as to move the inlet valve to or the an initial variation in the pressure in said second chamber so that the pressurein said second chamber corresponds to a desiredpredetermined normal set value of a controlled variable, mechanism eflecting an initial variation in the pressurein said first chamber on a departure in the value of the controlled variable from the set value thereof, valve actuating means actuated in accordance with the movement of said mechanical connection and arranged to operate on said initial expansion or contraction of said first chamber, said third chamber having an inlet valve thereto and an outlet valve therefrom actuated by said valve actuating means, first conduit means providing a restricted path of flow between said third chamber and said fourth chamberwhereby said initial pressure change in said first chamber produces a retarded pressure change in the opposite direction in said fourth chamber and the latter thereupon moves said mechanical connection to initiate a progressive follow-up adjustment of said valve actuating means supplementing the initial pressure change in said first chamber and normally continuing until the controlled variable returns to its normal value, and second conduit means providing a path of flow to a final control element whereby a pressure proportional to said retarded pressure change is applied to the final control element.

5. A proportional-speed floating air-operated controller containing an air-operated motor comprising a central rod, a plurality of diaphragms secured to said rod, and a casing surrounding said rod and attached to the edges of said diaphragrns so as to be divided into a plurality of separate compartments, said diaphragms each consisting of a central metallic body, a disc of fabric secured to said body, and a coating of rubber-like material enveloping the sides of said metallic body and said fabric disc, the second of said compartments being arranged to receive a pressure proportional to the set point of the controller, the first of said compartments being adapted to receive a pressure responsive to the deviation from said set point first and second compartments acting on said rod in opposite directions, an air-controlling relay operated by said motor to maintain an air pressure in the third of said compartments in response to said deviation, an element having acapillary restriction through it communicating at its inlet end with the air pressure set up by said relay, a fourth compartment having a movable wall formed by one of said diaphragms and arranged to move said rod in the same direction to which it is moved by said deviation and communicating with the outlet side of said capil lary restriction, and means for actuating a final control element in response to the air which has flowed through said restriction.

, 6. A proportional-speed floating air-operated controller containing, a first air-operated motor comprising a casing having a chamber in the interior thereof, a diaphragm composed of a central metal body and a disc of fabric attached at its center to said body and a layer of rubberlike material enveloping the sides of said metal body and said fabric disc, said metal body forming part of a valve actuating mechanism, valves actuated by said mechanism for setting up an air-pressure in response to the deviation sensed by the measuring element of the controller, an element having a capillary restriction through it communicating at its inlet with said air responsive to the deviation, a second air-operated motor comprising a casing, a diaphragm and a valve operating mechanism similar to those of said first air-operated motor, said second airoperated motor acting on said valves in the same direction to said first air-operated motor, an air-conducting conduit leading from the outlet side of said capillary restriction to said second air-operated motor so that said second motor is operated by air which has flowed through said restriction, and means for actuating a final control element in response to the air which has flowed through said restriction.

7. An air-operated motor and relay unit including, a casing formed of a plurality of rings, diaphragms separating chambers formed by said rings into separate compartments, and solid caps forming the end walls of said casing, said diaphragms each being formed of a central metal body, a disc of fabric connected at its center to'said body, and a layer of rubber-like material overlying the sides of said fabric disc and of said metal body, said metal inserts having means for securing them together to form a central valve-actuating rod in said casing, an inlet valve and an outlet valve actuated by said rod, a compartment having an air inlet formed by said inlet valve and an air outlet formed by said outlet valve, a conduit having a portion of its cross section of capillary dimensions communicating at its inlet with said compartment, another compartment communicating with the outlet of said capillary conduit and arranged to actuate said rod in the same direction to that in which it is actuated in response to the deviation, and means for applying the air pressure in said second compartment so as to control the air pressure actuating a final control element.

8, An air-operated controller having an air-operated motor movable in response to the difference between an air pressure proportional to the set point of the controller and an airpressure proportional to the instantaneous value of the controlled variable, an air-controlling relay operated by said motor to vary an air-pressure in response to said difference, an element having a capillary restriction through it communicating at its inlet end with the air pressure set up by said relay, a motor-actuating element responsive to the pressure of the air which has flowed through said restriction, said element actuating said relay in the same direction to that in which it is actuated in response to the difference, a second aircontrolling relay for establishing an output air pressure adapted to actuate a final control element, said second air-controlling relay having an outlet adapted to be connected to said final control element and having an input connected through said capillary restriction to said first mentioned air controlling relay.

9. An air-operated controller, including, an air-operated motor comprising a casing having a chamber in the interior thereof, a diaphragm forming a flexible wall of said chamber, a valve-actuating mechanism operated by said diaphragm, valves actuated by said mechanism for setting up an air pressure in response to the deviation sensed by the measuring element of the controller, a conduit having a capillary restriction forming a part of it and communicating at its inlet with said air responsive to the deviation, a second air-operated motor comprising a casing, a diaphragm, and a valve-actuating mechanism similar to those of said first air-operated motor, said second air-operated motor acting on said valves in the same direction as said first air-operated motor, a conduit leading from the outlet side of said capillarty restriction to said second air-operatedmotor, a tube forming a part of said conduit and passing through abutting walls of parts of said casings, a gasket encircling said tube and located at said abutting parts of said casings to provide a seal around said tubes, and means for actuating a final control element in response to the air which has passed through said restrictions and said tube.

References: Cited in the file of this patent UNITED STATES PATENTS 608,397 Schwartz Aug. 2, 1898 1,473,998 Mixsell NOV, 13, 1923 1,556,614 Lane Oct. 13, 1925 1,606,426 Justen a; NOV. 9, 1926 1,836,740 Albers DfiC. 15, 1931 1,987,200 Mabey Jan. 8, 1935 2,138,714 Swartzwelder 2 Nov. 29, 1938 2,200,591 B6101 May 14, 1940 2,232,219 Dueringer Feb. 18, 1941 2,286,282 1942 Joesting June 16,

1 L Hubley Aug. 24, Wolfe Jan. 2, Mock Aug. 7, Gess Aug. 14, Ingres Sept. 7; Fitch Aug. 9, Dahl Dec. 27, Swenson Aug. 1, Moore Aug. 29, Poole Feb; 20 B'ilyeu May 1', Eckman ,Mar; 1 1, Wills Mar. 11', Eckman Mar. 10, MacGlashan Dec. 1,

OTHER REFERENCES Moore Products Co. (Philadelphia, Pa), Instructions 505-5101" Nullmatie Controller Models 50 and 55, 1947-" 20 48 pages 2-7. 

